Alfa Romeo Stelvio MOT failure rates: what to expect
What fails on a Alfa Romeo Stelvio at MOT, how often, and what each fix typically costs.

The Alfa Romeo Stelvio often faces specific issues during its MOT tests, with common failures including problems with the brakes, suspension, and emissions. Addressing these issues can vary in cost, but understanding them can help owners prepare for potential repairs.
Brake System Failures
Braking issues are among the most frequent reasons for MOT failures in the Alfa Romeo Stelvio. Problems can arise from worn brake pads, damaged discs, or malfunctioning brake lines.
Replacing worn brake pads typically costs between £100 and £200, depending on whether you choose OEM or aftermarket parts. Brake disc replacement can range from £150 to £300. If brake lines are corroded or damaged, the repair can cost around £100 to £150, depending on the extent of the damage and labour costs.
Suspension Problems
The Stelvio’s suspension system can also lead to MOT failures, particularly if components like shock absorbers or springs are worn out. These issues can affect the vehicle’s handling and safety.
Replacing a shock absorber usually costs between £150 and £250 per unit, while a full suspension spring replacement can be around £200 to £400 for both sides. If the suspension geometry is out of alignment due to worn components, a four-wheel alignment service might cost an additional £50 to £100.
Emissions Failures
Emissions-related failures are increasingly common as stricter regulations come into play. The Alfa Romeo Stelvio may fail its MOT if the exhaust system is leaking or if the catalytic converter is malfunctioning.
A new catalytic converter can be quite expensive, typically ranging from £500 to £1,200, depending on the model year and specifications. If the exhaust system has leaks, repairs can cost between £100 and £300, depending on the severity and location of the issue.
Tyre Condition and Tread Depth
Tyres are a crucial safety component and are frequently checked during an MOT. The Stelvio may fail if the tyres are worn beyond the legal limit of 1.6mm tread depth or if there are any significant cuts or bulges.
Replacing tyres can vary widely in cost based on brand and size, but you can expect to pay between £70 and £150 per tyre for a quality replacement. Regularly checking tyre condition and maintaining proper inflation can help prevent premature wear.
Lighting and Electrical Issues
Lighting and electrical systems are essential for safe driving, and failures in this area can lead to an MOT failure. Common issues include blown bulbs, malfunctioning indicators, or faulty wiring.
Replacing a blown bulb is typically a straightforward and inexpensive fix, costing around £10 to £20. However, if there are more complex electrical issues, such as wiring faults, repairs can escalate to £100 or more, depending on the labour involved.
Bodywork and Structural Integrity
While not as common, bodywork issues can also lead to MOT failures, particularly if there are significant rust or corrosion problems affecting the vehicle’s structural integrity.
Repairing rust can vary in cost depending on the extent of the damage. Minor rust treatment might cost around £100 to £300, while more extensive repairs could run into the thousands if structural components need replacement. Regular maintenance and prompt attention to any signs of rust can help mitigate these costs.
By being aware of these common MOT failures and their associated costs, Alfa Romeo Stelvio owners can take proactive steps to ensure their vehicles remain in good condition and pass their MOT tests with ease.
Alfa Romeo Stelvio MOT record
From 4,246 recorded MOT tests, 10.5% failed.
| Registered | Tests | Failed | Median mileage |
|---|---|---|---|
| 2022 | 525 | 8.0% | 27,444 mi |
| 2021 | 696 | 9.6% | 32,298 mi |
| 2020 | 654 | 7.6% | 40,177 mi |
| 2019 | 1,136 | 10.5% | 48,303 mi |
| 2018 | 1,026 | 13.3% | 60,004 mi |
| 2017 | 209 | 14.3% | 65,536 mi |
Most common reasons for failure
- Tyre tread depth not in accordance with the requirements35.9%
- a brake lining or pad worn below 1.5mm25.0%
- Brake disc or drum excessively weakened, insecure or fractured17.6%
- A tyre seriously damaged15.9%
- A suspension pin, bush or joint excessively worn5.7%
Figures cover every Alfa Romeo Stelvio tested in the DVSA dataset, not this specific car. Check a registration for the actual history of one vehicle.
Alfa Romeo Stelvio official figures
Median across 4 variants on sale, diesel, petrol.
- Combined economy
- 38.4 mpg
- WLTP median across variants
- CO2 emissions
- 181 g/km
- Sets the first-year tax rate
Official figures for new cars. Real economy varies with driving, load and conditions.
Frequently asked questions
What is the Alfa Romeo Stelvio mot?
The Alfa Romeo Stelvio mot refers to the vehicle's Ministry of Transport test, which checks its roadworthiness and safety. It is a legal requirement for vehicles over three years old in the UK.
How often does my Alfa Romeo Stelvio need an mot?
Your Alfa Romeo Stelvio must have an mot test every year once it reaches three years of age. It is important to keep up with this requirement to ensure your vehicle remains legal to drive.
What should I do if my Alfa Romeo Stelvio fails its mot?
If your Stelvio fails its mot, you will receive a list of issues that need to be addressed. You must fix these problems and have the vehicle retested before it can be legally driven.
Can I drive my Alfa Romeo Stelvio if it has an expired mot?
No, you cannot legally drive your Alfa Romeo Stelvio if its mot has expired, unless you are taking it to a pre-booked mot appointment. Driving without a valid mot can result in fines and penalties.
How can I prepare my Alfa Romeo Stelvio for its mot?
To prepare your Stelvio for its mot, check the lights, brakes, tyres, and fluid levels. It may also be helpful to have a qualified mechanic inspect the vehicle beforehand.
Where can I get an mot for my Alfa Romeo Stelvio?
You can get an mot for your Alfa Romeo Stelvio at any authorised mot testing centre in the UK. It's advisable to book an appointment in advance to ensure availability.
What documents do I need for my Alfa Romeo Stelvio mot?
You will need to bring your vehicle registration document and any previous mot certificates. It's also helpful to have proof of identity, such as a driving licence.
How long does an mot test take for an Alfa Romeo Stelvio?
An mot test for your Alfa Romeo Stelvio typically takes around 45 minutes to an hour. However, this can vary depending on the testing centre and any additional checks required.
Are Alfa Romeo reliable or not?
Alfa Romeo cars, including the Stelvio, have a mixed reputation for reliability. While some owners report positive experiences, others have encountered issues, so it's important to consider the specific model year and maintenance history.
Is the Alfa Stelvio a good car?
The Alfa Stelvio is generally regarded as a good car, offering a blend of performance, style, and comfort. However, potential buyers should test drive and research specific models to ensure it meets their needs.
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Sources
- DVSA anonymised MOT tests and results (Open Government Licence v3.0)
- VCA new car fuel consumption and emissions data (Open Government Licence v3.0)